What are PUF Panel? Advantages and Disadvantage
PUF panel are mostly-widely used materials for cleanroom, living Shelter especially prefabricated homes, and portable cabin. What is PU panel? where are used , and what specification and structure ? In this article we help you find out answer. let’s find it.
What are PUF Panel?
PUF panel a layer of material that is sandwiched between GI metal sheets, also known as polyurethane foam panels. these are widely used in the construction industry for their excellent thermal insulation properties. These panels are made by injecting polyurethane foam between two facings, usually made of metal, such as galvanized steel or aluminium. Polyurethan (Polyurethane is typically made by combining a diisocyanate with a polyol in a specific ratio.) is typically made by combining a diisocyanate with a polyol in a specific ratio.The result is a strong and durable panel that offers superior insulation against heat, cold and sound. PUF panels are also lightweight and easy to install. This makes them a cost-effective solution for quick and efficient construction projects. The panels can be easily transported and assembled on-site, reducing construction time and labour costs. The materials used in the panels are resistant to corrosion, moisture and pests, ensuring a long lifespan with minimal maintenance requirements.
PUF panel structure
The panel made for three layer. Interior and exterior layer are made of metal sheets, which is antioxidant and 0.3-0.5mmthick.
1.Interior layer: The Interior layer of the PUF panel is made of metal, usually steel or aluminium.
This layer provides protection from the elements and adds structural strength to the panel.
2.Polyurethane foam core (Insulation layer): The middle layer of the panel is made of polyurethane foam.
This foam provides excellent thermal insulation, helping to keep buildings cool in the summer and warm in the winter.
It also adds rigidity to the panel, ensuring durability and longevity. Polyurethane foam core are two type
• 1.Polyurethane Core(PU): It have good thermal insulation and density is around 40kg/m3
• 2.Polyisocynurate core (PIR):it density is more than 40kg/m3 it has high fire resistance.
3.Exterior layer: The Exterior layer of the panel is another metal sheet, similar to the interior layer.
This provides additional protection and strength to the panel.
PUF panel specification
A PU panel normally has a width of 1000mm -1700mm and length of 1200mm-6000mm and thickness are 30mm to 150mm.
Standard dimension
width:1000mm -1700mm
length: required to customer’s
thickness:50 -150mm
density:35-40 kg/m3
interior and exterior layer thickness: 0.33mm -0.56mm
Interior and Exterior materials
1. PET Colour coated steel
2. Galvanized steel
3. stainless steel
Core:
• Polyisocyanurate PIR
• Polyurethan foam PUF
Advantages of using PUF
The panel structure of PUF panels offers numerous benefits for construction projects.
Advantages of using PUF
Some of the advantages of using PUF panels include:
• Energy saving
• Environmental-friendly
• Good water-proofing performance
• Excellent thermal insulation properties,
• leading to energy savings and reduced heating and cooling costs.
• Lightweight construction material, making installation quick and easy.
• Durable and long-lasting, with minimal maintenance required.
• Fire-resistant properties, enhancing the safety of the building.
Versatile applications, suitable for a wide range of structures including residential, commercial, and industrial buildings.
Disadvantages of using PUF
• Sandwich panel is not flexible in architecture with many angles, because pre-made foam panels and wire mesh cannot be bent or easily cut arbitrarily.
• Waterproof performance is not good at joint.
• Foams are highly flammable in case of fire.
• The foaming ratio of the Polyurenthan foam decreases when temperature below 10 degree.
Application of PUF panel
PUF panels, or polyurethane foam panels, are commonly used in construction and building projects for insulation purposes. Some common applications of PUF panels include:
1. Insulation for walls and roofs in residential, commercial, and industrial buildings.
2. Cold storage units and refrigerated warehouses.
3. Partition walls and room enclosures in offices and factories.
4. Soundproofing and acoustical treatment in recording studios and performance spaces.
5. Prefabricated building components such as doors, windows, and panels.
6. Temperature-controlled containers for shipping and transportation of perishable goods.
7. Agricultural buildings such as poultry farms, dairy farms, and greenhouses.
8. Clean rooms and controlled environments in pharmaceutical and chemical industries.
Overall, the panel structure of PUF panels makes them an attractive choice for construction projects where insulation, durability, and ease of installation are important factors. With their numerous benefits and versatile applications,
PUF panels are sure to continue gaining popularity in the construction industry.
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